Overview:
Custom silicone shower nozzles, crafted with precision using silicone compression molding, are the ideal solution for home applications. Designed for maximum durability and flexibility, these nozzles are resistant to heat, water, and mold, ensuring long-lasting performance even in the most demanding shower environments. The high-quality silicone material also provides excellent resistance to wear and tear, making it an excellent choice for products exposed to frequent moisture and high temperatures. Additionally, our nozzles are non-toxic, safe for use in residential settings, and offer enhanced resistance to fading and degradation over time. Whether you need a specific size, shape, or color, we offer OEM services to meet your exact specifications, ensuring a perfect fit for your product requirements. Trust us to deliver reliable, custom solutions that elevate the quality and performance of your shower systems.
Characteristics:
| Feature | Description |
| Wear-resistant | Yes |
| Heat-resistant | Yes |
| Color | Customized |
| Materials | Silicone (Eco-Friendly) |
| Shape | Square, Round, Custom |
| Hardness | 40-70 |
| Temperature Range | -40°C to 230°C |
| Size | Can Be Customized |
| Lead Time | Based on Order Quantity |
| Features | Good Sealing, Easy Cleaning |
| Transport Package | Custom |
| Specification | SGS, ROHS, ISO9001 |
| Trademark | OEM |
| Origin | Xiamen, China |
| Production Capacity | 2000 PCS/Day |
Production Process:
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Design & Prototyping:
Custom designs are created based on customer requirements. Engineers use 3D modeling software to develop a prototype, ensuring it meets size, shape, and functionality needs.
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Material Selection:
High-quality, eco-friendly silicone rubber is chosen for its durability, heat resistance, and flexibility, ensuring the nozzles can withstand water exposure and high temperatures.
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Silicone Compression Molding:
The silicone is preheated and placed into a mold, then pressure is applied to form the nozzle shape. The material cures in the mold to solidify its structure.
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Cooling & Ejection:
After curing, the nozzles are cooled and ejected from the mold, maintaining their shape and integrity.
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Post-Molding Processing:
Excess silicone is trimmed, and additional features such as surface finishing or branding are applied to meet customer specifications.
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Quality Control & Testing:
Rigorous inspections are conducted to check the nozzle’s sealing, flexibility, and water resistance, ensuring high quality and functionality.
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Packaging & Shipping:
After passing quality control, the nozzles are packaged and shipped according to customer specifications, with options for custom packaging.
Quality Control Details:
The quality process includes visual inspections to detect any defects such as bubbles, cracks, or surface imperfections. Additionally, dimensional checks are performed using precise measurement tools like calipers and micrometers to verify that the nozzles conform to the specified size and shape. Seal testing ensures that the nozzles maintain a tight seal and are resistant to water leakage. Heat resistance testing is conducted in high-temperature ovens to simulate real-world shower conditions, ensuring the nozzles maintain their integrity under heat exposure. Flexibility and tensile strength are assessed through material testing machines to confirm the silicone’s resilience and long-term durability. Finally, functional testing is carried out to check the nozzle’s spray pattern and performance under pressure. With advanced quality control equipment like 3D coordinate measuring machines (CMM), tensile testers, and moisture analyzers, we ensure that each custom silicone shower nozzle meets stringent quality standards and performs reliably in home applications.
Our Factory:
We operate a state-of-the-art facility equipped with advanced machinery to ensure top-quality production. Our mold-making capabilities include CNC machines, Mirror EDM, EDM, and Slow-speed Wire Cut WC, along with various auxiliary equipment. In production, we utilize 15 rubber compression machines and 2 LSR injection machines. To uphold rigorous quality standards, we rely on precision tools like 3D projectors, sealing testers, elasticity measurement tools, durometers, and a dedicated QC team.
Our mechanical equipment includes an AutoDryer Line, automatic screen printing machines, 3D measuring instruments, high-speed automatic doming machines, die-cutting machines, and CNC machines. This blend of professional automation and stringent quality control ensures the delivery of products that meet the highest standards.
